How Demmeler’s Modular Fixturing Solutions Transform Welding

Modular fixturing for welding​ greatly enhances the accuracy and precision of your projects. The equipment holds workpieces, with setups tailored to match your business needs, increasing productivity and project outcomes.

At Leussink, we offer an impressive range of 3D welding table options, with our unique partnership with Demmeler allowing businesses seeking advanced welding solutions to reach their true working potential.

Implementing innovative modular fixturing solutions can boost your team’s productivity—this guide will help you understand the applications and benefits of this technology, with Leussink being the sole supplier of Demmeler’s welding and fabrication systems in Australia.

How Demmeler’s Modular Fixturing for Welding​ Improves Results

Demmeler has a comprehensive range of modular fixturing welding tables​ to meet any project requirements. They’re ideal for horizontal and vertical use, allowing welders to set up a secure workstation rapidly and safely.

Where a Demmeler welding table differs from alternatives is in the ease of use. Once your workers are in action they can benefit from:

• Faster project setup and turnarounds
• Improved accuracy
• Enhanced quality
• Greater efficiency
• Removal of time-consuming re-works

These features combine to create a precision 3D welding table. However, the equipment isn’t just a welding table. It’s an all-in-one modular fabrication solution, with a tailored system design to post-sales service. We offer implementation, continued support, and on-site training so you can make the most of your working hours.

Or add to your efficiency with a huge range of quality-enhancing OEM accessories, including table legs, rail systems, floor plates, clamps, and spacer blocks.

At Leussink, we’re proud to be Australia’s sole partner and distributor of Demmeler’s high-quality modular fixturing​ equipment. For a highly effective welding table, you can order today. Our customers report a 50% improvement in productivity with a Demmeler system, making this an ideal solution for your welding needs.

Benefits of a Welding Fixture Table

Fabrication and welding rely on quality. You can’t focus on speed alone, you must balance out cost-effectiveness and your level of service.

Demmeler 3D welding tables​ feature a flat surface with machine holes in its surface that allow for the attachment of components and clamps. In turn, this provides a:

• Safe and secure workstation
• Productivity boosting tools
• Flexibility when working
• Workplace efficiency
• Cost-effectiveness

Ergonomically, fixture systems such as a 3D welding table allow your workers to complete tasks at required angles and heights, supporting health and safety needs as well as productivity targets.

However, with a wide range of products available, you should seek to future-proof your working practices with an industry-leading model. This is where our unique partnership with Demmeler can bolster your business’ work output and overall quality.

Guidance on an Ideal Welding Table 3D Fixture

The pillars of engineering excellence include craftsmanship, effectiveness, and productivity. For the latter point, welders must have access to a modular fixture table that matches their needs.

The likes of Demmeler allow you to tailor your fixture to suit project requirements. You can follow the below steps to ensure you make the most of your equipment:

1. Understand the project goals: Align these goals with fixture assembly. This requires a careful analysis of dimensions and material types. When choosing welding tools, you’ll need to consider the potential for heat distortion with your fixture.
2. Prioritise fixture stability: With a high-quality modular fixture, you can ensure solidity. In turn, this promotes greater levels of precision—crucial for the success of any welding project.
3. Create accessibility: Make weld joints accessible across the worktable, which increases precision. You can increase accuracy by effectively using clamping forces, which reduces the chance of deformation.
4. Provide reference points: With reference points on the base table, your worker can maintain components consistently. If they’re repeating the same process across many production runs, this is a time-saving step and another way to ensure continued high-quality work.
5. Planning for adjustability: Adjusting is essential for many projects. Your worker can achieve this through pivoting brackets and sliding clamps, all of which offer flexibility for project changes, or maintaining continuous requirements across tasks.

It’s good business practice to always invest in quality equipment and machinery. When you have the best systems you set your workers, and business, up to succeed.

Choose Leussink for Demmeler’s Premium-Quality Welding Tables

At Leussink, we offer a range of tailored solutions to support your projects. Our close partnership with Demmeler allows us to offer our customers every opportunity to improve their workshop capabilities and accuracy, ensuring you can deliver exceptional welding results.
Consult with our expert team today, with insights into how our technology will benefit your working processes.

What is Modular Fixturing?

It’s a work-holding system. In engineering and manufacturing, you can use a set of components to construct a work holder—from there, your workers can use devices, tools, and other mechanisms to complete their work.

It’s a flexible system with great versatility, allowing the likes of welders to create makeshift work tables to accurately, and safely, go about their duties.

What is the Difference Between Tooling and Fixturing?

The terms have a similar function. Tooling isn’t always a fixture as it depends on the design process you use. A summary of both is:

• Fixturing: The specialist creation of devices or setups to securely position workpieces. For example, a Demmeler worktable will hold components in place allowing a worker to complete welding tasks.
• Tooling: The tools and equipment your workers use to cut, shape, or form components during the manufacturing phase.

The key difference is tooling transforms various materials, while fixturing provides workpiece stability for greater accuracy.