Quality Control in Metrology: The Ultimate Guide for Manufacturing Excellence

Ensuring total accuracy with measurements is a hallmark of manufacturing excellence. Quality control (QC) plays a critical role in monitoring and verifying accuracy, consistency, and reliability in component production.

Metrology, the science of measurement, is at the heart of this process, ensuring standardisation and precision. At Leussink, we specialise in delivering cutting-edge metrology solutions through our partnership with Tomelleri, providing tailored solutions that meet the highest industry standards.

Advanced Metrology and Quality Control Technology

Leussink offers two industry-leading solutions to ensure quality control in manufacturing. These technologies enhance production efficiency, reduce errors, and improve overall accuracy.

1. Portable Measuring Arms

Designed by Tomelleri, our portable measuring arms (PMAs) provide unparalleled precision in measurement. These systems:

• Assess component tolerances in real time
• Eliminate the need for an on-site metrology lab
• Offer exceptional mobility, ensuring QC across various locations
• Increase efficiency by enabling rapid measurements with minimal set up time

2. Metrology Software

Metrology software is essential for maximising the capabilities of a coordinate measuring machine (CMM). Leussink’s advanced software solutions:

• Provide ultra-precise data from CMM probes
• Provide intuitive reporting and analysis for quality assurance
• Allow manufacturers to detect measurement deviations without requiring advanced mathematical knowledge

Key Elements of Quality Control in Metrology

To achieve manufacturing excellence, businesses should consider implementing the following metrology control measures:

• Calibration

Regular calibration ensures measurement instruments remain accurate by comparing them against known standards and making necessary adjustments. This process guarantees traceable and reliable measurements.

• Traceability

All measurements must align with national or international standards (ISO 9001, ISO/IEC 17025). This not only maintains compliance but also protects against liability by ensuring components meet strict industry expectations.

• Uncertainty analysis

Every measurement has an inherent level of uncertainty. By analysing these uncertainties, manufacturers can minimise errors and improve the reliability of parts.

• Repeatability and reproducibility

Consistency is key. Manufacturers must ensure measurement results remain repeatable and reproducible, regardless of who operates the equipment. This helps maintain high-quality production standards over time.

• Compliance with standards

Quality control in metrology must align with Australian industry regulations and safety standards, ensuring optimal performance and reliability in manufacturing processes.

Best Practices for Metrology Quality Control

At Leussink, we adhere to industry-leading best practices to maintain the highest level of accuracy and efficiency:

• Equipment Maintenance: Implementing daily, weekly, and monthly equipment checks to detect inaccuracies or signs of wear and tear.
• Training & Competency Development: Ensuring operators are highly skilled in metrology tools for precise and efficient measurement.
• Advanced Measurement Techniques: Utilising cutting-edge CMMs, portable arms, and software to improve accuracy.
• Data Analysis & Documentation: Recording deviations, identifying trends, and implementing improvements for continuous optimisation. 

Why Choose Leussink for Metrology Quality Control

Leussink is a trusted leader in metrology solutions, helping manufacturers achieve unparalleled precision and compliance. Our expertise includes:

• Industry-leading metrology tools from Tomelleri
• Customised solutions tailored to your specific needs
• Seamless integration with existing manufacturing processes
• Dedicated support for training and maintenance